TDC Alloys is an ISO 9001:2015 certified, premier Power Plant Parts Casting Manufacturer in Gujarat, delivering high-temperature, wear-resistant, and creep-resistant castings for thermal power generation and utility installations. From coal pulverization and boiler steam generation to turbine power conversion and ash handling, our parts withstand severe continuous thermal shocks up to 1,150°C and aggressive abrasion across power utilities in Gujarat.
Our foundry manufactures heavy-duty power plant castings from 10 kg up to 3,000 kg per piece. Utilizing 3D solidification modeling, medium-frequency induction melting, and computerized solution annealing, we cast boiler burner tips, coal mill bull ring segments, bowl mill grinding rolls, and high-pressure steam valve bodies throughout Gujarat.
Heat-Resistant Burner Nozzle
High-Chrome Bull Ring Segment
High-Pressure Valve Body
As a specialized Power Plant Parts Casting Manufacturer in Gujarat, TDC Alloys pours certified high-temperature, wear-resistant, and creep-resistant alloys:
Engineered for continuous service up to 1,150°C in furnace burning zones, boiler nozzles, coal pipes, and sootblower assemblies with high oxidation resistance.
Dense chromium carbide structure (58 to 65 HRC) providing extreme abrasive wear life in coal pulverizer bull ring segments, bowl mill rolls, and ash slurry impellers.
High creep-rupture strength and thermal fatigue resistance under supercritical steam pressures up to 600°C for steam turbine valve bodies and steam chests.
Hardened martensitic matrix with fine eutectic carbides for bottom ash clinker grinder rolls, ash slurry pumps, and hydraulic transport bends.
Our programmable solution annealing, normalizing, and quenching regimens tailor the mechanical properties of each power generation alloy to match exact service demands:
| Grade / Standard | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB / HRC) | Primary Power Plant Application |
|---|---|---|---|---|---|
| ASTM A297 Gr. HH / HK | 520 - 680 | ≥ 240 | ≥ 10% | 170 - 210 HB | Boiler Burner Nozzles & Coal Pipes (up to 1,150°C) |
| ASTM A217 Gr. WC6 / WC9 | 585 - 760 | ≥ 380 | ≥ 18% | 180 - 225 HB | Steam Turbine Valve Bodies & High-Pressure Fittings |
| ASTM A532 Cl. III Type A (27% Cr) | 600 - 750 | - | < 1.0% | 58 - 65 HRC | Pulverizer Bull Rings & Mill Grinding Rolls |
| Ni-Hard Class I / IV | 450 - 550 | - | < 0.5% | 55 - 62 HRC | Ash Slurry Pump Casings & Clinker Grinders |
| ASTM A148 Gr. 90-60 / 105-85 | 620 - 800 | ≥ 415 | ≥ 18% | 190 - 240 HB | Pulverizer Girth Gears & Turbine Bearing Housings |
| ASTM A128 Gr. B2 / E1 (Mn14-18%) | 700 - 920 | ≥ 380 | ≥ 20% | 200 - 240 HB (Work-hardens to 580 HB) | Coal Crusher Ring Granulators & Hammers |
Major thermal power stations, captive power plants, and independent power producers across Gujarat rely on TDC Alloys for dependable performance:
Every Power Plant Parts Casting Manufacturer in Gujarat manufactured by TDC Alloys undergoes meticulous non-destructive and destructive examination:
Direct-reading optical emission spectrometer verifies 28+ chemical elements per heat to guarantee exact alloy compounding.
Calibrated annealing, normalizing, and quenching cycles eliminate thermal stresses and optimize microstructural grain boundaries.
Ultrasonic Testing (UT per ASTM A609), Magnetic Particle Inspection (MPI per ASTM A275), and Liquid Dye Penetrant examination.
Full material test reports with mechanical, chemical, heat treatment charts, high-temperature hardness, and third-party inspection.
Leading power generation utilities and OEMs across Gujarat partner with TDC Alloys for our metallurgical capabilities and commitment to quality:
We manufacture parts for coal pulverizer bowl mills (bull rings, grinding rolls), boiler steam generators (burner nozzles, tube shields), steam turbines (valve bodies, casings), bottom ash handling systems (slurry pumps, clinker grinders), and coal crushers.
Our ASTM A297 Grade HH (25Cr-12Ni) and HK (25Cr-20Ni) heat-resistant alloys are specifically formulated for severe radiant heat service up to 1,150°C, providing superior oxidation, sulfur, and creep-rupture resistance.
We manufacture single-piece power plant castings ranging from 10 kg up to 3,000 kg, accommodating everything from small sootblower nozzles to massive pulverizer gear blanks and turbine valve chests.
Yes. All replacement spares are manufactured to exact OEM dimensions and tolerances compatible with BHEL, Alstom, Babcock & Wilcox, Doosan, and global OEM equipment for 100% plug-and-play installation.
Every delivery includes EN 10204 3.1 Material Test Certificates (MTC) detailing 28-element chemical spectrometry, tensile/yield mechanical properties, hardness verification, heat treatment charts, and 100% NDT (UT & MPI) reports.
Submit your drawings, material specifications, and batch quantities for prompt technical review and direct foundry pricing.
